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Services
Consulting and Control System Design
We help you understand your needs and design optimal control system solutions. We provide expert guidance on how the system should be structured to operate safely, efficiently, and reliably.
Analysis of Input Parameters and Operating Conditions
We evaluate all critical aspects of your operation – from available resources and equipment characteristics to operational conditions. This gives you a clear understanding of how the system should respond to different situations.
Control System Topology Design
We provide recommendations on how individual components – PLCs, RTUs, SCADA, and other control layers – should be interconnected and coordinated for optimal performance and reliability.
Recommendations for Communication Architecture and Protocols
We propose suitable network architectures (e.g., IP networks) and communication protocols to ensure data flows between devices are secure, reliable, and efficient.
Development of Control Philosophy, Planning, Regulation, and Safety Principles
We consult on how the system should respond to changes in production, consumption, or operating conditions. This includes guidance for:
- safe start-up and shutdown sequences
- automated operational modes
- operational planning of individual units
- regulation of all key system parameters
- safety logic and protective mechanisms
Functional Specifications and Recommendations for HW/SW Platforms
We prepare documentation and recommendations for hardware intended for the control system, such as PCs, PLCs, measurement devices, and other components. This ensures you have clear guidance for selecting and preparing technologies for future implementation or system modernization.
Engineering and Implementation of Control Systems
Our team of experienced engineers provides complete development of control systems, enabling safe, efficient, and reliable operation of your technology. Each system is designed for demanding conditions and ensures smooth coordination of all components.
Detailed PLC/RTU Engineering
We program control logic for individual units and subsystems. This includes I/O mapping, tagging, structured programming, and alarm management to ensure autonomous and safe operation of the equipment.
SCADA Interface Development
We create visualizations, data archiving, alarm systems, and reporting. Our solutions are flexible and can be implemented on various SCADA platforms, such as Copadata Zenon, Hitachi Microscada, Siemens WinCC, Schneider EcoStruxure, Ignition and others. This ensures operators always have a clear overview of the system status and can respond effectively to operational changes.
For low level systems the HMIs can be integrated with web applications or basic HMIs for simple localized controls
Implementation of Control Functions
We implement control loops, interlocks, startup and shutdown sequences, and other critical functions. The system can respond smoothly to operational changes while maintaining safety and stability throughout the process.
Integration of Measurement and Energy Devices
We connect measurement instruments, energy units, and third-party systems to ensure the system operates as a single coordinated entity, allowing precise control over performance and consumption.
Communication Configuration and Data Security
We set up communication channels, data routing, and security measures to ensure reliable and safe information exchange between all parts of the system.
With complete implementation, you receive a fully functional control system that is ready for operation, monitoring, and future expansion.
Testing, Verification, and Commissioning
We ensure that every control system operates exactly as designed and is ready for real-world deployment. Through thorough testing and simulations, we minimize risks, shorten commissioning time, and ensure stable and safe system operation.
Complete Factory Acceptance Testing (FAT)
We carry out comprehensive tests of the system and all its components to verify proper functionality and interaction according to the defined specifications.
Simulation of Operating Conditions and Control Logic Validation
For microgrids, we use simulations that accurately replicate real operating scenarios and the behavior of individual components. We test whether the control logic responds correctly to changes in generation, consumption, or operational parameters, and whether the system operates safely and predictably even under non-standard conditions. For other types of automation, simulations may serve as a supplementary tool depending on the specific needs of the project.
Site Acceptance Testing (SAT), if required
After system installation at the operational site, we perform tests in the real environment to verify that the system functions as expected.
Optimization of Control Logic and Parameters During Commissioning
During the startup phase, we fine-tune all parameters and control loops to ensure the system operates as efficiently and stably as possible.
System Finalization and Transition to Stable Operation
After completing testing and optimization, the system is fully ready for long-term operation, with options for monitoring, management, and future expansion.
Hardware in the loop (HIL) testing, if required
We can interface with customer provided hardware for hardware in the loop testing to ensure the successful deployment of the software on site and reduce commissioning and troubleshooting timelines
Service, Maintenance, and Technical Support
We ensure long-term reliability and stability of your control systems. Our goal is to keep every system operating safely, efficiently, and without interruptions, even after commissioning.
Diagnostics of Fault Conditions at the PLC/SCADA Level
We quickly identify and analyze faults and error conditions to minimize operational risks and ensure fast resolution.
Data Analysis and Performance Optimization of Operating Systems
We monitor operational data and evaluate system performance. Based on the analysis, we optimize parameters and control loops for higher efficiency and reliability.
Firmware Updates, Program Modifications, and Configuration Adjustments
We perform regular updates and modifications of control programs, adjust configurations, and adapt systems to current operational needs.
Modernization of Legacy Control Platforms and Migration to New Technologies
We assist in transitioning from outdated systems to modern technologies, extending system lifespan and ensuring compatibility with the latest standards.
Long-Term Support through SLA Agreements, Remote Monitoring, and Incident Response
We offer flexible service plans, remote monitoring, and rapid response to incidents, keeping your systems operational and under control at all times.